Ningbo Alever Electronic Technology Co., Ltd
Ningbo Alever Electronic Technology
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Dust / Humidity Resistant Custom Injection Molding In Mould Decoration
Stress
The main enemy of any injection molded plastic part is stress. When a plastic resin (which contains long strains of molecules) is melted in preparation for molding, the molecular bonds are temporarily broken due to the heat and shear force of the extruder, allowing the molecules to flow into the mold. Using pressure, the resin is forced into the mold filling in every feature, crack and crevice of the mold. As the molecules are pushed through each feature, they are forced to bend, turn and distort to form the shape of the part. Turning hard or sharp corners exerts more stress on the molecule than taking gentle turns with generous radii. Abrupt transitions from one feature to another are also difficult for the molecules to fill and form to.
As the material cools and the molecular bonds re-link the resin into its rigid form, these stresses are in effect locked into the part. Part stresses can cause warpage, sink marks, cracking, premature failure and other problems.
Specifications:
|
1 |
Mould base |
LKM & Hasco & DME standard |
|
2 |
main material of core and cavity |
S136, H13, 2344, 718, 2738, 8407, NAK80… |
|
3 |
Hardness of mould |
soft mould: 38~42HRC hard mould: 48~52HRC |
|
4 |
Cavity |
Single-cavity, Multi-cavity, family mould, interchangeable core/cavity |
|
5 |
Surface treatment |
EDM, texture, grinding, mirror polish |
|
6 |
Gate type |
cold runner, hot runner (Yudo/DME/Hasco) |
|
7 |
Maximum mould size |
800*800 mm |
|
8 |
Mould life span |
300000~+1,000,000 shots |
|
9 |
Quality |
ISO9001-2000 certification |
|
10 |
injection material |
ABS, POM, PMMA, PC, PP, Nylon, PA+GF, PET, TPE, PVC, HDPE etc |
|
11 |
Lead time |
30-40 days |
|
12 |
Package |
Wooden case for tools ,PE bags added export carton for parts |
|
13 |
Payment term |
T/T |
|
14 |
Trade terms |
EXW, FOB, CIF |
|
15 |
Export country |
Italy, Australia ,Hungary,Germany, USA, Canada… |
|
16 |
Secondary treatment for parts |
painting, silkscreen, pad printing, plating, assembly |
Competitive Advantage:
double injection, over moulding, insert moulding, in mouding labelling